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Solar PV module stripping tester

  • Solar Module Longevity: Why Precision Stripping Tests Are Non-Negotiable for 25-Year Warranties
    Dec 26, 2025
    Introduction: The 25-Year Challenge In the solar photovoltaic (PV) industry, a "25-year warranty" is the standard promise. But for manufacturers, this promise is a massive financial risk. Will your modules actually last that long? The weakest link is often not the silicon wafer itself, but the connection points—specifically, the adhesion of the welding ribbons (busbars) to the cell surface. If the welding strength is too weak, the ribbon detaches after a few years of thermal cycling. If it’s too strong, it cracks the fragile silicon. Finding that perfect balance requires equipment capable of extreme precision. Enter the TOPHUNG TH-8208 Series Multi-Angle Battery Stripping Testing Machine, a specialized tool designed specifically for the rigorous demands of the solar industry. Tailored for Every Type of Solar Cell Unlike generic tensile testers, the TH-8208 is engineered with the diverse landscape of modern photovoltaics in mind. Based on our extensive application data, this machine is optimized for: Monocrystalline & Polycrystalline Silicon: Handling the rigid, brittle nature of traditional cells without causing accidental breakage during testing. Amorphous Silicon (Thin Film): Measuring the delicate adhesion on flexible substrates where low-force sensitivity is critical. Multi-compound Solar Cells: Adapting to new, complex material structures in R&D labs. Deep Dive: What Makes the TH-8208 Different? Reviewing the specifications of the TH-8208S (Servo Control Model), it becomes clear why this is a favorite in university labs and commodity inspection bureaus:   Ultra-Low Force Sensitivity (50N Capacity): Testing a massive steel beam is easy. Testing a fragile silver paste connection requires finesse. With a maximum force of just 50N (approx. 5kg) and Load Cells imported from the USA, the TH-8208 offers a force resolution of 1/500,000. This means it can detect tiny fluctuations in peel strength that other machines would interpret as "noise." Vibration-Free Stability: The machine features a specialized host base that is waterproof, oil-resistant, and most importantly, stable. Combined with manual leveling screws, this ensures that the stripping force data is purely from the sample, not from external vibrations. Precision Speed Control: The Panasonic Servo Motor allows for a testing speed range of 0.001-500mm/min. Why does 0.001mm/min matter? In R&D, slowing down the peel test allows engineers to observe the exact moment of micro-separation between the ribbon and the cell grid. The Importance of "Fixed" Accuracy One of the standout features of the TH-8208 is its Advantages 01 & 02: The Fixture and Carrier Plate. In stripping tests, if the sample moves even a millimeter, the angle changes, and the data becomes invalid. The TH-8208 utilizes a dedicated carrier plate and specialized fixtures to lock the solar cell in place. Whether you are performing a standard 180° peel or a complex multi-angle test, the geometry remains constant throughout the experiment. Conclusion: Protect Your Brand Reputation For solar manufacturers, a batch of delaminating panels can lead to millions in replacement costs and a ruined reputation. The cost of a precision tester like the TH-8208 is a fraction of the cost of a single recall. With a lead time of just 25 working days and full support from Tophung’s 24/7 technical team, upgrading your quality control process has never been easier. Don't let your welding ribbons be the weak link in your 25-year promise. [Contact Tophung Now] to configure your TH-8208 for your specific cell technology. 简介:25 年的挑战 在太阳能光伏 (PV) 行业,“25 年保修”是标准承诺。 但对于制造商来说,这一承诺带来了巨大的财务风险。 你的模块真的能持续那么久吗? 最薄弱的环节通常不是硅片本身,而是连接点,特别是焊带(汇流条)与电池表面的粘附力。 如果焊接强度太弱,焊带在几年的热循环后就会脱落。 如果太强,就会使脆弱的硅破裂。 找到完美的平衡需要具有极高精度的设备。 TOPHUNG TH-8208 系列多角度电池剥离测试机是一款专为满足太阳能行业严格要求而设计的专用工具。 专为每种类型的太阳能电池量身定制 与通用拉伸测试仪不同,TH-8208 在设计时考虑了现代光伏发电的多样化情况。 根据我们广泛的应用数据,该机器针对以下方面进行了优化: 单晶硅和多晶硅:处理传统电池的刚性、脆性,不会在测试过程中造成意外破损。 非晶硅(薄膜):测量柔性基板上的精细附着力,其中低力灵敏度至关重要。 多化合物太阳能电池:适应研发实验室中新型、复杂的材料结构。 深入探讨:TH-8208 有何不同? 回顾 TH-8208S(伺服控制型号)的规格,就可以清楚为什么它受到大学实验室和商检局的喜爱: 超低力灵敏度(50N 容量):测试大型钢梁非常简单。 测试脆弱的银膏连接需要技巧。 TH-8208 的最大力仅为 50N(约 5kg),采用美国进口称重传感器,力分辨率为 1/500,000。 这意味着它可以检测剥离强度的微小波动,而其他机器会将其解释为“噪音”。 无振动稳定性:该机器采用专用主机座,防水、防油,最重要的是稳定。 与手动调平螺钉相结合,可确保剥离力数据纯粹来自样品,而不是来自外部振动。 精确速度控制:松下伺服电机允许测试速度范围为0.001-500mm/min。 为什么 0.001mm/min 很重要? 在研发中,减慢剥离测试使工程师能够观察带和电池网格之间微分离的确切时刻。 “固定”精度的重要性 TH-8208 的突出特点之一是其优点 01 和 02:夹具和承载板。 在剥离测试中,如果样品移动一毫米,角度就会发生变化,数据就会失效。 TH-8208 利用专用载板和专用固定装置将太阳能电池锁定到位。 无论您是执行标准 180° 剥离还是复杂的多角度测试,几何形状在整个实验过程中都保持不变。 结论:保护您的品牌声誉 对于太阳能制造商来说,一批脱层电池板可能会导致数百万美元的更换成本并导致声誉受损。 像 TH-8208 这样的精密测试仪的成本只是单次召回成本的一小部分。 交货时间仅为 25 个工作日,加上 Tophung 24/7 技术团队的全力支持,升级您的质量控制流程从未如此简单。 不要让焊带成为 25 年承诺中的薄弱环节。 [立即联系 Tophung] 为您的特定细胞技术配置 TH-8208。  
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