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  • The Ultimate Stress Test: How to Ensure Cable Reliability with the TH-5813 Drag Chain Bending Tester
    Jan 09, 2026
    In the era of Industry 4.0, industrial robots and automated machinery operate at breakneck speeds. The "lifelines" of these machines—High Flexible Cables—are trapped inside drag chains (energy chains), enduring millions of bending cycles, rapid acceleration, and constant friction. If a cable fails, the machine stops. Production halts. Costs skyrocket. How can cable manufacturers and quality labs guarantee their products will survive these harsh conditions? The answer lies in rigorous, realistic simulation. Enter the TOPHUNG TH-5813 Cable Drag Chain Bending Testing Machine. What is the TH-5813 Series? The TH-5813 is a high-performance testing system designed to simulate the continuous movement of cables inside an energy chain. Its primary goal is to detect two critical failure modes: Electrical Failure: Short circuits or conductor breakages caused by metal fatigue. Physical Failure: Cracks, wear, or breakage of the insulation sheath due to mechanical stress. Unlike standard bending testers, the TH-5813 utilizes a horizontal double-wing combination structure, allowing it to mimic the exact U-shaped bending motion found in real-world drag chains. Why the TH-5813 is the Industry Standard for 2026 For manufacturers targeting top-tier markets, compliance is non-negotiable. The TH-5813 is engineered to meet and exceed the strictest international testing requirements, including: TUV: 2TFG 2577 UL: RP5770, UL1581 VDE: VDE-PB-0022 IEC/GB: IEC60227-2, IEC245-2, GB/T 5023.2 Here is why R&D labs and Quality Control departments are upgrading to this machine: 1. Extreme Speed & Acceleration Simulation Modern robotics are faster than ever. The TH-5813 keeps up. Test Speed: Adjustable up to 5.0 m/s (300 m/min). Acceleration: Capable of 0.5~20 m/s². This capability allows you to verify if your cables can withstand the G-forces of high-speed pick-and-place robots without plastic deformation. 2. Intelligent "30-Pair" Online Monitoring Testing is useless if you don't know when the failure happened. The TH-5813 features 30 pairs of monitoring interfaces. It continuously checks the resistance and connectivity of multiple cable cores simultaneously. Auto-Stop & Alarm: If a hairline fracture occurs in the copper conductor or a short circuit happens, the machine stops instantly. Sound & Light Alarm: The system alerts operators immediately with a detailed fault description on the touchscreen interface. 3. Precision Meets Durability At Suzhou Tophung, we believe accuracy is everything. Accuracy Grade: Better than Level 0.5 (National Standard), using original 6-point calibration technology. Resolution: High-precision sensors provide a resolution of up to 1/500,000. Robust Build: The unit is housed in an integrated safety protection box with double soundproofing, ensuring a quiet and safe laboratory environment. 4. Versatility for Various Cable Types Whether you are testing thin signal wires or thick power cables, the TH-5813 adapts. Specimen Diameter: Ф1.0mm ~ Ф30mm. Multi-Station: Standard 4-station design (customizable) to maximize testing throughput. Adjustable Stroke: Options ranging from 1 meter up to 25 meters for long-travel drag chain simulation. Conclusion A high flexible cable is only as good as its weakest point. Don't let that point be discovered by your customer on the factory floor. With the TOPHUNG TH-5813, you can prove your product's durability with data that complies with TUV, VDE, and UL standards. Secure your reputation for quality today. Need a custom configuration? Our lead time is just 15 working days. Contact the Tophung technical team for a quote or a video demonstration. 在工业 4.0 时代,工业机器人和自动化机械以极快的速度运行。 这些机器的“生命线”——高柔性电缆——被困在拖链(拖链)内,承受数百万次弯曲循环、快速加速和持续摩擦。 如果电缆出现故障,机器就会停止。 生产停止。 成本飙升。 电缆制造商和质量实验室如何保证他们的产品能够承受这些恶劣的条件? 答案在于严格、真实的模拟。 输入 TOPHUNG TH-5813 电缆拖链弯曲试验机。 什么是TH-5813系列? TH-5813 是一款高性能测试系统,旨在模拟拖链内电缆的连续运动。 其主要目标是检测两种关键故障模式: 电气故障:金属疲劳引起的短路或导体断裂。 物理故障:由于机械应力导致绝缘护套破裂、磨损或破损。 与标准弯曲测试仪不同,TH-5813 采用水平双翼组合结构,使其能够准确模仿现实拖链中的 U 形弯曲运动。 为什么 TH-5813 是 2026 年的行业标准 对于瞄准顶级市场的制造商来说,合规性是不容谈判的。 TH-5813 的设计满足并超过最严格的国际测试要求,包括: TUV:2TFG 2577 UL:RP5770、UL1581 VDE:VDE-PB-0022 IEC/GB:IEC60227-2、IEC245-2、GB/T 5023.2 以下是研发实验室和质量控制部门升级到这台机器的原因: 1. 极速和加速模拟现代机器人技术比以往任何时候都更快。 TH-5813 紧随其后。 测试速度:可调至 5.0 m/s (300 m/min)。 加速度:0.5~20 m/s²。 通过此功能,您可以验证电缆是否能够承受高速拾放机器人的重力而不会发生塑性变形。 2. 智能“30对”在线监控 如果不知道故障何时发生,测试就没有意义。 TH-5813 具有 30 对监控接口。 它同时连续检查多个电缆芯的电阻和连接性。 自动停止及报警:如果铜导体发生细丝断裂或短路,机器立即停止。 声光报警:系统立即通过触摸屏界面上的详细故障描述向操作员发出警报。 3. 精度与耐用性 在苏州拓丰,我们相信精度就是一切。 准确度等级:优于0.5级(国家标准),采用独创的6点校准技术。 分辨率:高精度传感器提供高达1/500,000的分辨率。 坚固耐用:该装置安装在具有双重隔音功能的集成安全防护箱中,确保安静、安全的实验室环境。 4. 适用于各种电缆类型的多功能性 无论您是测试细信号线还是粗电源线,TH-5813 都能适应。 试件直径:Ф1.0mm~Ф30mm。 多站:标准 4 站设计(可定制),以最大限度地提高测试吞吐量。 可调节行程:选项范围从 1 米到 25 米,用于长行程拖链模拟。 结论 高柔性电缆的好坏取决于其最薄弱点。 不要让工厂车间的客户发现这一点。 借助 TOPHUNG TH-5813,您可以使用符合 TUV、VDE 和 UL 标准的数据来证明您产品的耐用性。 今天就确保您的质量声誉。 需要自定义配置吗? 我们的交货时间仅为 15 个工作日。 请联系 Tophung 技术团队获取报价或视频演示。  
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